Cost Savings · Custom Tooling
Real Results From Real Shops.
Every one of these started as a machining problem a standard tool couldn't solve. Explore how Fullerton's engineering team designed custom tooling that cut cycle time, extended tool life, and saved real money.
Custom Tooling in the Field
Coolant-Fed Reamer
60 to 200 parts per tool.
Reamer$2.1M / yr
Custom Form Tool
Eliminated a whole milling center.
Form Tool$280K / yr
Custom Saw Redesign
Doubled tool life, zero failures.
Saw$177K / yr
Drill / Chamfer / Back-Chamfer
Three operations combined into one tool.
Combination$114,729 / yr
3116 TiMill — Roughing & Finishing
Tripled part count in titanium.
End Mill$102,000 / yr
3500 Fury End Mill
78% less time per part.
End Mill$86,000 / yr
1505 Dominator Drill
8.34× the part count in hardened steel.
Drill$74,500 / yr
Custom Step Drill
Two drills became one.
Step Drill$57,400 / yr
3500SM Micro Fury
4.5× the part count on medical slotting.
End Mill$54,700 / yr
3125 V-Mac End Mill
Doubled tool life in Inconel 625.
End Mill$130K projected
Custom Form End Mill
Three tools, one form.
Form End Mill$25,000 / yr
3116 TiMill — Roughing
3.5× part count in titanium.
End Mill3.5× parts
Custom Step Reamer
Three machines down to two.
Step Reamer3 → 2 machines
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