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Custom Tooling  /  Case Study
Case Study · 1505 Dominator Drill

1505 Dominator Drill Delivers 8.34× the Part Count and Saves $74,500 Annually

A mold & die manufacturer needed a drill that could stand up to case-hardened steel at 56 RC. Fullerton's 1505 Dominator — a high-performance drill with FC-7 coating and coolant-thru holes — produced 250 parts to the competitor's 30, cut tool changes by 88%, and saved more than $74,500.

At a Glance

Results Summary
Cost savings
$74,500
Reduction in tool changes
88%
Part count
30250 (8.34×)
Industry
Mold & die
Material
Case-hardened steel (56 RC)
Operation
Drilling
Tool
1505 Dominator drill — FC-7 coating, coolant-thru holes

The Challenge

In the high-demand world of mold and die manufacturing, the customer needed a drill that could tackle the toughness of case-hardened steel at 56 RC.

The competitor's drill managed only 30 parts before it needed replacing — driving frequent tool changes and inflating the cost of every hole.

The Solution

Fullerton's 1505 Dominator is a high-performance drill built with FC-7 coating and coolant-thru holes to hold up in hardened material and evacuate chips from deep holes. Run against the competitor's tool, it produced dramatically more parts per drill.

Head-to-Head
Machining condition
Fullerton Dominator
Competitor
Speed
900 RPM / 58 SFM
611 RPM / 40 SFM
Feed
3.6 IPM
1.83 IPM
Parts per tool
250
30

Both tools drilled 4″ deep with a 0.100″ peck. The Dominator ran faster while producing 8.34× the parts.

Breaking records, not bits.

The Results

The 1505 Dominator redefined expectations in the mold and die application:

8.34×
Part count
250
Parts per tool
88%
Fewer tool changes
$74,500
Cost savings
  • 8.34× the part count: The Dominator produced 250 parts to the competitor's 30.
  • 88% fewer tool changes: Frequent replacements became a rarity.
  • $74,500 in savings: Longer tool life and faster drilling drove the cost of the operation down.

When Does a High-Performance Drill Make Sense?

A drill like the 1505 Dominator may be worth evaluating when:

  • You're drilling hardened steels, stainless, super alloys, or titanium
  • Standard drills are wearing out after only a handful of parts
  • Deep holes need reliable coolant delivery and chip evacuation
  • Frequent tool changes are driving up cost per part

Learn more on the 1505 Dominator product page.

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