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High Performance

3835AlumaMill.

3835 AlumaMill End Mill

Our AlumaMill high-performance end mill excels in aggressive material removal rates in high si aluminum.

NHigh Si Aluminum > 10%OComposites3 Flute
AlumaMill

The 3835 AlumaMill is a 3-flute, high-performance end mill designed for high- and low-silicon aluminum, composites, plastics, and wood. Built for aggressive material removal in high-silicon aluminum, its highly polished cutting edges help prevent material buildup, while its unique cylindrical margin supports smooth, consistent wall finishes.

Key Features
01
Cylindrical Land provides a smoother finish and dampens vibration in non-ferrous applications.
02
Wiper Flat provides an excellent floor finish in non-ferrous materials.
3835 AlumaMill full length
03
Polish provides a smoother edge to prevent material build-up.
The AlumaMill Lineup/ 42 tools
Varies by Size
Cutting & Shank Diameter
0.1250"TO1.0000"
Neck Diameter
0.7618"TO0.9449"
Flute Length
0.2500"TO3.2500"
Overall Length
1.5000"TO6.0000"
Consistent Across the Series
GradeHigh Performance
Flutes3
Spiral DirectionRight Hand Spiral
Helix Angle36.00°
Cutting TypeCenter
Shank Toleranceh6
Cutting Tolerance+.0000"/-.0005"
Reach3.5039
Built to CutNHigh Si Aluminum > 10%OComposites

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Resources

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Best Applications

How the AlumaMill maps across ISO-513 material groups and machining operations.

RghFinSlotPlngHEM
NHigh-Si Aluminum
NLow-Si Aluminum
Also applicable Composites · Plastics · Wood
Not suitedSteelsStainlessSuper AlloysTitanium

Choosing Between the AlumaMill & AlumaMill

The 3835 AlumaMill is designed for aggressive material removal in high-silicon aluminum, composites, plastics, and wood. Its wiper flat helps produce smooth, consistent floor finishes. For applications requiring a ball or corner-radius end—or greater chip clearance from a steeper helix—consider the 3825 AlumaMill. Its 2-flute, 45° helix geometry provides broader end-style flexibility in place of the dedicated wiper flat.

Feature3835 AlumaMill3825 AlumaMill
Flutes3-flute2-flute
Helix Angle36.00°45.00°
End StyleSquare onlyBall, Corner Radius, Square
Finish featureWiper flat for improved floor finishStandard geometry, no wiper flat

Frequently Asked Questions

It's designed for Composites, High Si Aluminum > 10%, Low Si Aluminum < 10%, Plastics, and Wood.

It's stocked Uncoated with FC19 coating. Our FC19 coating is engineered for smooth, frictionless chip evacuation. Outstanding self-lubricating properties make it ideal for aluminum containing less than 10% silicon and titanium alloys.

It's available in Square.

The 3835 AlumaMill is a 3-flute tool.

The 3835 AlumaMill has a helix angle of 36.00°.

The 3835 AlumaMill holds a shank tolerance of h6 and a cutter tolerance of +.0000"/-.0005" | +0.000mm/-0.013mm.

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