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High Performance

3825AlumaMill.

3825 AlumaMill End Mill

Our AlumaMill high-performance end mill dominates in aggressive material removal rates in aluminum and other non-ferrous materials.

NHigh Si Aluminum > 10%OComposites2 Flute
AlumaMill

The 3825 AlumaMill is a 2-flute, high-performance end mill designed for high- and low-silicon aluminum, composites, plastics, and wood. Built for aggressive material removal in aluminum and other non-ferrous materials, its highly polished cutting edges help prevent material buildup, while a unique cylindrical margin supports smooth, consistent wall finishes.

Key Features
01
Cylindrical Land provides a smoother finish and dampens vibration in non-ferrous applications.
3825 AlumaMill full length
02
Polish provides a smoother edge to prevent material build-up.
The AlumaMill Lineup/ 48 tools
Varies by Size
Cutting & Shank Diameter
0.1250"TO1.0000"
Neck Diameter
0.1200"TO0.7200"
Flute Length
0.2500"TO2.5000"
Overall Length
1.5000"TO6.0000"
Radius
0.0150"TO0.1250"
Reach
0.7500"TO3.5000"
Consistent Across the Series
GradeHigh Performance
Flutes2
Spiral DirectionRight Hand Spiral
Helix Angle45.00°
Cutting TypeCenter
Shank Toleranceh6
Cutting Tolerance+.0000"/-.0005"
Built to CutNHigh Si Aluminum > 10%OComposites

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Resources

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Best Applications

How the AlumaMill maps across ISO-513 material groups and machining operations.

Recommended for
NHigh-Si AluminumNLow-Si AluminumOPlasticsOWood
Also applicableO Composites
Not suited for Steels · Stainless · Super Alloys · Titanium

Choosing Between the AlumaMill & AlumaMill

The 3825 AlumaMill is designed for aggressive material removal in high-silicon aluminum, composites, plastics, and wood. Its 2-flute, 45° helix geometry is available in ball, corner-radius, and square end styles for added application flexibility. When floor finish is the priority, consider the 3835 AlumaMill. Its 3-flute, 36° helix design features a wiper flat for improved floor finishes and is available with a square end.

Feature3825 AlumaMill3835 AlumaMill
Flutes2-flute3-flute
Helix angle45.00°36.00°
End styleBall, Corner Radius, SquareSquare only
Finish featureStandard geometry, no wiper flatWiper flat for improved floor finish

Frequently Asked Questions

It's designed for Composites, High Si Aluminum > 10%, Low Si Aluminum < 10%, Plastics, and Wood.

It's stocked Uncoated and with FC19 coating. Our FC19 coating is engineered for smooth, frictionless chip evacuation. Outstanding self-lubricating properties make it ideal for aluminum containing less than 10% silicon and titanium alloys.

It's available in Ball, Corner Radius, Square.

The 3825 AlumaMill is a 2-flute tool.

The 3825 AlumaMill has a helix angle of 45.00°.

The 3825 AlumaMill holds a shank tolerance of h6 and a cutter tolerance of +.0000"/-.0005" | +0.000mm/-0.013mm.

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